You really need to try this easy smoked chili recipe [secret ingredient!]

by Joost Nusselder | Last Updated:  December 7, 2021

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There’s so much more to smoking than just ribs and brisket. In fact, if you haven’t tried smoked chili, you’ve been missing out big time!

Smoked chili is one of the must-try foods you can make in any smoker. All you need is a dutch-oven, your smoker, some hickory smoke wood, and a few flavorful ingredients.

I’m sharing my delicious smoked chili recipe, which includes tasty red and pinto beans, smoked minced beef, spicy jalapeno, spices, and the surprising secret ingredient: bittersweet chocolate!

Trust me; once you try this smoked dish, you’ll be cooking it over and over again.

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Of course, the brand of BBQ smoker you use matters a lot, but this recipe is doable with any type of smoker: charcoal, electric, or gas.

You may also want to read Best Recipe of the Week: Marinated Tuna Steak

What equipment do you need to make smoked chili?

What equipment do you need to make smoked chili?

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First, you’ll need to have a Dutch oven in which to prepare and cook the chili. This large Dutch oven is where you’ll add the smoked minced beef.

I recommend something like the Lodge 6 Quart Dutch Oven because it’s spacious and heat resistant up to 500 F.

You can use any kind of natural gas, charcoal, or electric smoker to make chili. If you have a Big Green Egg or Kamado Joe smoker, though, it’s super straightforward.

There’s something about cooking with charcoal that’s hard to beat because it just imparts the food, especially meat, with a whole lot of smoky aromas.

An electric smoker is good because you can also add smoking woods to give the chili a delicious wood smoke flavor.

Gas or propane smokers are great, too, and you can even cook the base for the chili right on the gas smoker.

You also need some hickory wood chips or chunks to smoke the beef and chili.

Western brand hickory wood chips are top-rated by pitmasters because they give off the perfect amount of smoke when burning, and they are well-priced.

Hickory is a good choice for beef because it has a strong smoke profile, and it gives the meat an earthy, bacony flavor.

If you’re feeling adventurous, you can try different woods for smoked chili. I’ve listed the best options here.

Dutch ovens are great to make chicken as well! Here’s a great Camp Dutch Oven Chicken recipe to try 

Easy smoked chili with minced beef recipe

This Texas-style chili recipe combines the delicious smoked beef aromas with a classic spicy Jalapeno chili base with red kidney beans for a smokey delight!

Many smoked chili recipes have lengthy ingredient lists with a ton of spices you probably don’t even have.

Luckily, this one is simple, and trust me; you don’t need lots of species and condiments to get delicious flavors. The smoked beef is the star of this recipe!

Smoked Chili with Minced Beef

Joost Nusselder
This Texas-style chili recipe combines the delicious smoked beef aromas with a classic spicy Jalapeno chili base with pinto and red kidney beans for a smokey delight!
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Prep Time 15 mins
Cook Time 4 hrs
Course Main Course
Cuisine American
Servings 10 people
Calories 366 kcal

Equipment

  • Dutch oven
  • Smoker

Ingredients
  

For the chili base

  • 3 tbsp olive oil extra virgin
  • 2 large yellow onions diced
  • 3 green peppers diced
  • 1 or 2 Jalapeno peppers
  • tbsp chili powder
  • 1 tsp garlic powder
  • 2 cans diced tomatoes 28 oz each
  • 1 can red kidney beans drained and rinsed (15.5 oz)
  • 1 can pinto beans drained and rinsed (15.5 oz)

For the minced beef loaf

  • lbs ground beef
  • 2 tsp Worcestershire sauce
  • 2 tsp salt preferably Kosher
  • 1 tsp black pepper ground
  • 1 tsp Montreal steak seasoning
  • ¼ cup bittersweet baker's chocolate

Instructions
 

  • Cooking directions can vary depending on your smoker type. I will include separate instructions for an electric smoker and a kamado-style charcoal cooker like the Big Green Egg.

Step 1: Making the chili base

  • You need to get your cast iron Dutch oven and heat it on medium-high heat on the stovetop. Add the olive oil and wait until it’s hot.
  • Next, add the diced onion, bell peppers, garlic, jalapeno peppers and saute for approximately 5 minutes until the onion becomes translucent.
  • Now, add in the diced tomatoes, all the beans, chili powder, and garlic powder. Set everything aside.

Step 2: Prepare the minced beef loaf

  • Grab a large bowl and add the minced beef. Combine it with the Worcestershire sauce, salt, black pepper, and the Montreal steak seasoning.
  • With your hands, shape the meat into a bread loaf form and set it aside.

Step 3: Smoke the beef (This setup is best for ceramic egg smokers, but you can set the same temperature range on all smokers, you’ll just have to tinker with the way you place the Dutch oven in the smoker. )

  • You need to set up your smoker and get a steady temperature of 275- 300 degrees F. Insert a plate setter so you can set up the Dutch oven for indirect cooking.
  • Put some hickory wood chips or chunks into the smoker for smoke wood flavor.
    On the plate setter, put a grill grate and put your Dutch oven full of chili on it. Leave it uncovered on the grate.
  • Now, it’s time to add a second grill grate on top of the Dutch oven, or if you’re using the Big Green Egg, you can get the extender kit. It makes a sturdy second rack. Place the minced beef loaf on the second rack.
  • Leave the Dutch oven on the rack and smoke the beef loaf for about 2 hours until it reaches an internal temperature of 150 degrees F.
  • Once the beef has reached 150 F, remove it from the rack and crumble it into small pieces.
  • Put it into the Dutch oven with the chili and cook it for an additional 2 hours.
  • Remove the chili and stir in the bittersweet chocolate while the chili is still piping hot. Mix it well so the chocolate dissolves.

Notes

You don’t want to make the chili too smoky. So, don’t add any more wood chips. You only need to add wood chips once at the start.

Nutrition

Calories: 366kcalCarbohydrates: 9gProtein: 21gFat: 27gSaturated Fat: 9gPolyunsaturated Fat: 1gMonounsaturated Fat: 13gTrans Fat: 1gCholesterol: 81mgSodium: 583mgPotassium: 619mgFiber: 3gSugar: 4gVitamin A: 637IUVitamin C: 44mgCalcium: 66mgIron: 4mg
Keyword Smoking
Tried this recipe?Let us know how it was!

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Smoked chili cooking tips & substitutes

How long do I need to smoke chili?

For this recipe, the general cooking time is around 4 hours, but it really depends on the type of smoker you have.

It’s important that you smoke the chili base and the minced beef at 275 – 300 F for at least 2 hours. The meat’s internal temperature must be 150 F before you crumble it into the chili.

Then, make sure to cook the chili for an additional 2 hours, so it absorbs the hickory wood chip flavor.

Here’s the thing about smoking the beef. You don’t need to overdo it. Beef naturally absorbs a lot of wood smoke and flavors, so you don’t need to over-smoke it.

Also read: Will adding fire bricks to my smoker help it to maintain a consistent temperature?

How to serve smoked chili

It’s best to serve this chili while it’s still hot. You can pour it into bowls and serve alongside bread, cornbread,  or tortilla corn chips.

Blue corn chips are super tasty with this chili but also healthy.

Some good chili toppings include:

Can you freeze smoked chili?

Since you’re making a large portion of smoked chili, you might have some leftovers. If you want to save it for the next day, you can put the chili in a plastic or glass container once it’s cooled off and save it in the fridge for the next day.

Alternatively, you can place some plastic wrap onto the plastic containers to prevent freezer burn and place it in the freezer for a few months.

Chili is the type of meal that sits well in the freezer, and it tastes great when you reheat it.

So, you can even meal-prep this smoked chili for those days when you can’t be bothered to cook!

Takeaway

What I love most about this smoked chili recipe is that it’s very versatile. You can swap ingredients and make substitutions with your favorite ingredients.

For example, you can smoke a brisket for this chili or use pulled pork. It’s up to you to make it delicious any way you like.

However, the combo of smoked ground beef and this bean mix makes for a super tasty recipe. The Jalapeno peppers add a Mexican-style spicy kick and I’m sure you’ll have people asking for seconds.

Now, for dessert, let’s try this Delicious & Easy Camp Dutch Oven Apple Crisp Recipe

Joost Nusselder, the founder of Lakeside Smokers is a content marketer, dad and loves trying out new food with BBQ Smoking (& Japanese food!) at the heart of his passion, and together with his team he's been creating in-depth blog articles since 2016 to help loyal readers with recipes and cooking tips.